Exhibition booths: 47
Representative Director
Yuichiro Ito
General gears
Precision gears
Gear-related peripheral machined parts
Ito Gear Manufacturing Co., Ltd. is a manufacturer of a wide variety of high-precision gears. Our gear grinding technology ensures accuracy to the new JIS Class 4 (equivalent to the old JIS Class 0), and we can machine gears with modules from 0.4 to 20.
We handle everything from material procurement to completion for small-batch, high-mix production to medium-volume (around 50 to 100 units) production. We can also accept orders for prototypes and remanufacturing existing items without drawings.
Gear tooth surface grinding
● Our commitment to improving gear function!
The efficiency of gear movement and the quietness of its operation are greatly influenced by the gear grinding process.
At Ito Gear Manufacturing, we have introduced high-precision equipment to reduce tooth profile errors and tooth surface roughness, and we are committed to improving the precision of our gears during processing.
CNC gear forming and grinding machine
● Capable of grinding various gears!
We can perform polishing processes such as tooth profile correction, crowning, and relieving.
The available machining sizes are φ10 to φ700 and modules from 0.75 to 12, but please feel free to inquire about other sizes as well.
Process control system
● Real-time management of multi-process progress!
Ito Gear Manufacturing Co., Ltd. offers a wide range of machining processes, including gear cutting, machining and milling of shaft splines, slotting of keyways, and turning up to φ650. We can handle all aspects of complex machining, from material procurement to completion, combining these processes.
In the manufacturing process, we have introduced a "process management system" into which product information and manufacturing steps are entered. This allows us to track real-time progress information for each process and centrally manage delivery dates.
Furthermore, we will introduce AI to build an even more sophisticated production management system, allowing us to deliver products that provide even greater customer satisfaction.
coordinate measuring machine
● We have established a system that prioritizes quality!
We have a full range of testing and 3D measuring machines for gears, ensuring we ship our products with complete confidence.
In addition, we conduct static machine inspections once a year to maintain and improve the accuracy of all our machines.
From sample to product
●Restored and recreated from the original!
Based on the gear processing know-how of Ito Gear Manufacturing Co., Ltd., which has a history of over 60 years, we analyze the specifications of worn and damaged gears and optimally restore and regenerate them.
Depending on the degree of wear and damage, we can also propose design changes.
| Equipment name | Abilities (table size, etc.) and features | Manufacturer | Number of units | |
|---|---|---|---|---|
| 1 | Hobbing machine | Maximum processing diameter φ1,000mm | Kashifuji | 2 units |
| 2 | Gear grinding machine | Maximum processing diameter φ400mm | Yasuda Industries | 2 units |
| 3 | Gear Shaper | Maximum processing diameter φ250mm | Mitsubishi Heavy Industries | 1 unit |
| 4 | Straight bevel cutting machine | Maximum processing diameter φ820mm | Gleason | 2 units |
| 5 | Rack panel | Maximum length 1250mm | Shinohara | 1 unit |
| 6 | NC lathe | Maximum processing diameter φ300mm | Okuma | 2 units |
| 7 | NC lathe | Maximum processing diameter φ550mm | Okuma | 1 unit |
| 8 | Multi-axis NC lathe | Maximum processing diameter φ300mm | Okuma | 1 unit |
| 9 | Machining center | Maximum processing diameter φ400mm | OKK | 3 units |
| 10 | Slotter | Maximum stroke: 250mm | mountain hair | 1 unit |
Ito Gear Manufacturing Co., Ltd.
596-0001 3-23-12 Isogami-cho, Kishiwada City, Osaka Prefecture (Inside Kishiwada Industrial Center)
Yuichiro Ito
1951 / 1957
072-436-0360
072-432-8441
15,000,000 yen
Certified as a Health and Productivity Management Outstanding Organization 2020
