Taiyo Parts Co., Ltd.'s patented "die-casting cassette system" is a system that shares the U-shaped base portion of the mold, allowing customers to bear only the cost of the cavity portion, which is directly related to the product shape.
This reduces mold material and processing time, allowing you to manufacture molds using the standard 50%OFF.
Furthermore, since the cavity section can be attached and detached while the base section remains on the casting machine, the time required for mold changes is reduced, making it possible to handle small-lot production (50 units or more).
- TOP
- Visiting and inspecting the permanent exhibition hall
- List of Exhibiting Companies
- Taiyo Parts Co., Ltd.
Exhibition booths: 91, 92
Taiyo Parts Co., Ltd. Taiyo Parts
Representative Director
Masashi Shirooka
Main products
Metal parts processing
housing equipment
Design and manufacturing of various types of equipment
Business content
Taiyo Parts Co., Ltd. is a creative group that combines the functions of both a manufacturer and a trading company. We have established a production system that can meet all kinds of requests, from prototyping to mass production, including assembly and processing of parts, pressing, sheet metal, cutting, wire processing, and cutting and molding of rubber and plastics, with a wide variety of products, small quantities, and short lead times.
Product and Technology Introduction
Cassette system (PAT.)
Ideal for small-batch production: Die-cast cassette system
Die-cast cassette system description
Product examples using die-cast cassette systems
Die-cast products are widely used in mass-produced parts.
At Taiyo Parts, we handle everything from mold design and casting to finishing, machining, surface treatment, and quality inspection.
Furthermore, we possess a patented die-cast cassette system that enables small-lot production, allowing us to offer cost advantages to our customers.
Lost wax casting: Cost reduction through method conversion
Construction methods applicable to Value Analysis (VA) and Value Engineering (VE)
Examples of products made using the lost-wax method.
Lost-wax casting is a type of precision casting method.
It can handle all materials, including stainless steel and carbon steel, and enables the forming of undercuts and complex shapes.
This manufacturing method allows for the production of products with high dimensional accuracy and smooth surface roughness, and has the potential to reduce costs through process conversion, such as the integration of multiple parts.
A one-stop parts manufacturer that never stops taking on challenges.
Make kitchen storage more convenient with a lift-up wall.
While there are many parts manufacturers that only handle processing, or processing and assembly, it is rare to find a "one-stop manufacturer" like Taiyo Parts that handles everything from product development to parts manufacturing and assembly. Furthermore, it is noteworthy that they have approximately 300 processing manufacturers as subcontractors, giving them a "trading company function" that can meet all kinds of customer needs, from metal to rubber and plastic processing.
The company's greatest strength is its "development capabilities." Both of its two main pillars, the "Housing and Construction Division" and the "Parts Division," have impressive development track records.
The Housing and Construction Division developed the "Lifting Wall," a movable shelf that dramatically improves the usability of kitchen storage shelves by using a patented "hydraulic damper." Now adopted by major kitchen manufacturers, it holds a 70% market share for manual lifting walls. This hit product was developed independently by the company, based on its experience manufacturing parts as a subcontractor for kitchen manufacturers.
Meanwhile, the parts division has developed a manufacturing method called the "die-cast cassette system" (patented), which cuts mold costs in half. This groundbreaking molding system divides the mold into a base (standardized) part and a cavity (newly manufactured) part, and by changing only the cavity part, it significantly reduces mold manufacturing costs. As a result, the company continues to thrive as a parts manufacturer that sets itself apart from other companies.
A "Grand Failure Award" that inspires a spirit of challenge.
Taiyo Parts originally started as a parts sales company. However, as the business grew, they keenly felt the need for a "manufacturing function" to produce parts themselves, and transformed into a trading company and then a parts manufacturer. Furthermore, in order to differentiate themselves from other companies, they established a development department 10 years ago and set up an "in-house development system" that handles everything from product planning and design.
President Yoji Shirooka explains: "It's a long-held dream for any parts manufacturer to break away from being merely a subcontractor. That's why we started developing our own products, but if we were to cut off our subcontracting business just because we've succeeded with that, our business foundation would be shaken. The secret to our stability is to maintain a good balance between our own products and subcontracting."
Another aspect that underpins the company's development spirit is its talent development system: the "Biggest Failure Award." This unusual award recognizes an employee who has made a major mistake each year. "When people fail, they become discouraged and stop trying new things. We came up with this award to prevent that. We want to encourage them to try again, even if they stumble." In 2002, the company established a new factory in China to improve its price competitiveness. The person who played a key role in setting up this factory was an employee who had received the Biggest Failure Award a few years earlier.
This company possesses the three key functions of a trading company, a manufacturer, and a development company. It plans to expand its business into the Chinese market in the future.
Main business activities
Processing of metal, rubber, and plastic parts; design and manufacturing of residential equipment, etc.
Equipment information
| Equipment name | Abilities (table size, etc.) and features | Manufacturer | Number of units | |
|---|---|---|---|---|
| 1 | [Die Casting] Die Casting Machine | 50t | 1 unit | |
| 2 | [Die Casting] Die Casting Machine | 80t | 1 unit | |
| 3 | [Die Casting] Die Casting Machine | 125t | 5 units | |
| 4 | [Die Casting] Die Casting Machine | 130t | 2 units | |
| 5 | [Die Casting] Die Casting Machine | 250t | 2 units | |
| 6 | [Die Casting] Die Casting Machine | 280t | 1 unit | |
| 7 | [Die Casting] Die Casting Machine | 350t | 1 unit | |
| 8 | [Die Casting] Die Casting Machine | 380t | 2 units | |
| 9 | [Die Casting] Die Casting Machine | 500t | 1 unit | |
| 10 | [Die Casting] Die Casting Machine | 650t | 2 units | |
| 11 | [Die-casting molds] EDM machine | 1 unit | ||
| 12 | [Die-casting molds] Graphite processing machine | 1 unit | ||
| 13 | [Press] Mechanical press | 45t | 2 units | |
| 14 | [Press] Mechanical press | 60t | 3 units | |
| 15 | [Press] Mechanical press | 80t | 3 units | |
| 16 | [Press] Mechanical press | 110t | 2 units | |
| 17 | [Press] Mechanical press | 150t | 2 units | |
| 18 | [Press] Mechanical press | 200t | 1 unit | |
| 19 | [Press] Progressive type | 2 units | ||
| 20 | [Cutting and Secondary Processing] Machining Center | 17 units | ||
| 21 | [Cutting and Secondary Machining] CNC Lathe | 9 units | ||
| 22 | [Inspection] Three-dimensional measuring machine | 700×700×600 | Others (Keyence, Mitutoyo) | 8 units |
| 23 | [Die-casting inspection] CT scanner | 1 unit |
Company profile
- Company name
-
Taiyo Parts Co., Ltd.
- address
-
402-1 Kodera, Mihara-ku, Sakai City, Osaka Prefecture
- representative
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Masashi Shirooka
- Founding year/Establishment year
-
1980/1983
- telephone number
-
072-361-2111
- FAX number
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072-361-3330
- Company website
-
President interview article (https://note.com/mobio_osaka/n/n6f64b4861aaf)
Die Casting Cost Reduction Navihttps://www.taiyoparts.co.jp/diecast-navi/)
LostwaxCasting.comhttps://www.taiyoparts.co.jp/lostwax-navi/)
- capital
-
30,000,000 yen
Osaka Manufacturing Excellence Award (FY2008)