Exhibition booths: 97, 98

Fuse Vacuum Co., Ltd. Fuseshinku

Representative Director
Tsutomu Yabuki

Main products

Vacuum forming machine, pressure forming machine
3D surface decoration machine, laser cutting machine
Plastic molding and prototyping

Business content

Fuse Vacuum Co., Ltd. is a highly innovative company with a 62-year history, combining a plastic thermoforming processing division with a molding machine manufacturing division. Furthermore, we have developed an environmentally conscious decorative technology (NGF-TOM method), which is attracting attention from the global industrial sector as an alternative to painting and plating and as a surface treatment method to improve the functionality of product substrates. We also handle a wide range of services, from prototyping and small-lot to large-lot mass production, as well as equipment sales.

Fuse Vacuum Co., Ltd. Fuseshinku

Representative Director
Tsutomu Yabuki

会社の写真

Product and Technology Introduction

Three-dimensional film-decorated molded product (clip case)

Concept car using 3D surface-decorated molded parts

NGF molding machine (TOM method)

The world's largest NGF/TOM molding machine! Capable of TOM molding even for large parts such as car body roofs and door panels.

Product and Technology Introduction

Film decoration can be applied in three dimensions regardless of the material.

Rotary NGF molding machine (TOM method)

会社の写真

NGF-0512-RS

■ This is a '3D surface decoration molding' that enables surface decoration on three-dimensional curved surfaces.
 
(1) The material of the base material (adhered object) is not restricted.
(2) Large products can also be decorated.
(3) Small products can be processed in large quantities.
(4) Reverse tapered section, end can be wrapped
(5) Prepare a set of printed letters and images on film.
(6) It is possible to retain the texture of the film surface.
(7) Film functionality can be imparted to the substrate.

会社の写真

Electronic organ ornaments (areas indicated by red dashed lines)

■ Our recruitment track record spans a wide range of fields.
- Automotive interior and exterior parts (front grille, door mirror covers, etc.)
• Electrical appliances (computers, vacuum cleaners, musical instruments, air conditioners, beauty equipment, etc.)
• Building materials (doors, toilet components, bathroom components, wall materials, etc.)
• Waterproofing and rust prevention applications (lighting fixtures, etc.)

The combination of lasers and robots makes it possible to trim any shape.

3D laser trimming machine

会社の写真

LTM-0305-12K

■Collaboration between a 6-axis controlled robot and a laser marker drive
 
(1) FANUC 6-axis controlled robot
(2) Standard equipment includes a smoke collection device.
(3) Equipped with three stages for improved work efficiency
(4) With vacuum suction, there is no need to worry about misalignment during cutting.

会社の写真

Before and after laser trimming of automotive interior panels

■ We can handle everything from trimming TOM molding to trimming the surface material for insert molds.
 
(1) Ideal for post-processing after TOM molding. Allows for surface cutting without damaging the base material.
(2) Trimming time is significantly reduced. (Please refer to our website for our track record.)
(3) Ideal for cutting the surface of insert molds. No special molds or cutting tools are required.
(4) Designed with compactness and safety in mind, it can be operated with peace of mind by women as well.

A new approach to automotive exteriors: [Neo-TOM Method]

From wet construction methods to dry construction methods

会社の写真

Neo-TOM molding machine

This is an advanced TOM method developed for decorating extra-large products (such as car bodies).
The most distinctive feature is that, unlike conventional jigs which are solid, this method utilizes gas (same-pressure molding method - patent pending), allowing for the coating of surface materials even on substrates with complex shapes and structures containing cavities, without deformation or damage.

会社の写真

Automotive model with dimples created using Neo-TOM molding.

At the "3D Surface Decoration Technology Exhibition 2017," held at Tokyo Big Sight in February 2017, we exhibited a sample of a car body roof molded using the Neo-TOM method.
We plan to exhibit the hood, doors, and tailgate at the exhibition in February 2018.
 
The photo on the left shows a car model with dimples applied using the Neo-TOM method. The dimple shape contributes to improved driving performance, which in turn leads to improved fuel efficiency.

Targeting the global market with 3D surface decoration (TOM) technology.

Business Description: Business development in both the software and hardware aspects of thermoforming.

“With the motto "From soft to hard for thermoforming," the company manufactures and sells molding machines and peripheral equipment for thermoplastic resin sheets and films. They also undertake contract work for molding prototypes and mass production. A key strength is the coordinated operation of their machinery manufacturing and molding processing divisions, and they have a strong reputation for research and development. They possess extensive knowledge of the properties of various sheets and films, as well as the adhesives used, and have unique know-how in developing jigs to achieve processing. Currently, they are focusing on promoting their 3D surface decoration method (TOM). This method, which can decorate a variety of materials including metals, non-ferrous metals, resins, and glass, is attracting attention from companies both domestically and internationally.

Strengths: We have consistently pursued originality since our founding.

Their strength lies in their technological development capabilities. At the time of their founding, they completed and launched their first air forming machine, which creates molded products by creating a vacuum in the gap between the mold and the plastic. From 1969 onwards, they successively developed vacuum forming machines for large signs, and in 1992 achieved a maximum molding area of 2.2m x 4.5m. Then, in 1983, they obtained a patent for the double-sided vacuum pressure forming method. This became the foundation for TOM, developed in 2000, and the next-generation molding method (NGF), also developed in 2000. President Takayuki Miura, a long-serving engineer, shows absolute confidence in their technological development capabilities, stating, "We have always pursued originality in molding equipment and processing methods."

Construction Method Development: TOM was born from the inheritance of technology

TOM was born from the inheritance of accumulated technological development capabilities, enabling the coating of materials and products with high-performance thermoplastic films of various colors and textures, thereby achieving high product quality. Furthermore, it solves problems such as the emission of volatile organic compounds and hexavalent chromium, which are seen in conventional surface treatment methods such as painting and plating, and President Miura proudly states that it is "a unique technology that is also effective for environmental protection." Peripheral equipment such as laser trimming machines, which are optimal for post-processing of TOM molding, are also developed in-house. Currently, it is being used in a wide range of fields such as automotive interior parts, railway vehicles, home appliances, and building materials, and President Miura is enthusiastic about "expanding its applications further in the future, including automotive exterior parts and electronic components such as circuit boards."

Future Outlook: Learning from the Management Crisis, we aim to become a company with substance rather than just size.

In February 2014, a ceremony was held with only employees present to commemorate the company's 60th anniversary. Sales for the fiscal year ending January 2015 reached 1.15 billion yen, an increase of 151 TP3T compared to the previous year. Against the backdrop of increasing attention to TOM both domestically and internationally, the company aims for further increases in both sales and profits in 2016. In addition, while strengthening its jig development capabilities through the introduction of new machine tools, the company has also made steady progress in recruiting personnel, and its organizational structure is now in place. However, President Miura has no intention of pursuing expansion of the company's size. Based on his experience of facing financial difficulties in 1999 and undergoing business reconstruction through a composition agreement, he looks to the future, stating, "My goal is to cultivate young talent and make the company more substantial as we approach our next 100th anniversary."

Our company history

In 1956, during the early days of plastics, founder Hachinosuke Taki established "Fuse Vacuum Forming Research Institute." The company started with the manufacture and sale of vacuum forming machines and the development of related technologies. In 1961, the company changed its name to its current name and began to seriously undertake contract molding work. With the company motto, "Do your best in everything you do, and you will have no regrets," the company has dedicated itself to employee training and the development of thermoforming, and continues to do so to this day.
 
We are a highly innovative company that combines both soft and hard technologies, including 3D surface decoration molding, vacuum forming, and pressure forming.

Main business activities

Manufacturing and sales of thermoforming machines, contract molding services.

Main customers (delivery destinations)

Automotive primary parts (T1) manufacturers, building materials manufacturers, plastic film manufacturers

Company profile

Company name

Fuse Vacuum Co., Ltd.

address

2-103 Komagatani, Habikino City, Osaka Prefecture 583-0841 (within the Kashiwara Habikino Small and Medium-Sized Enterprise Industrial Park)

representative

Tsutomu Yabuki

Founding year/Establishment year

1956 / 1956

telephone number

072-958-1401

FAX number

072-958-3125

Company website

http://www.fvf.co.jp

capital

80,000,000 yen

Osaka Manufacturing Excellence Award (FY2015)
Other awards
300 thriving small and medium-sized enterprises and micro-businesses (Ministry of Economy, Trade and Industry, FY2017)
• New collaborative business plan certification project (Ministry of Economy, Trade and Industry)