●Special skill
Leveraging our experience in machining bearing components, one of our main products, we are confident in our ability to machine parts into perfect circles.
● Precision possible even for extra-large items
Although material stress, shrinkage due to processing temperature, and gripping distortion during processing have a significant impact, our unique processing know-how allows us to achieve roundness of 0.05 or less and dimensional accuracy of ±0.2 or less even with an outer diameter of φ2000mm.
- TOP
- Visiting the permanent exhibition hall
- Shinwa Iron Works Co., Ltd.
Exhibition booths: 138
Shinwa Iron Works Co., Ltd. Shinwa Tekkosho
President and Representative Director
Kazutoshi Maruyama
Main products
Large bearing inner and outer ring and component processing
Processing of parts for machine tools and construction machinery.
Processing of marine and plant equipment parts.
Business content
Shinwa Iron Works Co., Ltd. is one of the few companies in the Kansai region that can consistently manufacture large metal parts, from single pieces to mass-produced items, with outer diameters up to 2000 mm, for various industrial fields, including bearing components. We respond quickly to our customers' needs and always provide valuable products with high quality, fair prices, and on-time delivery.
Product and Technology Introduction
Product and Technology Introduction
Precision processing of ultra-large products
Outer diameter φ2000mm, roundness 0.05 or less
Extra-large ball bearing outer ring (φ2000 x width 200)
SUS large precision equipment parts φ1200
● Fields where uncompromising processing is essential.
1) Large bearing components: Used in wind power generation, railway vehicles, steel rolling processes, machine tools, large construction machinery, etc.
2) Plant and precision equipment parts: Used in motors, vacuum pumps, gas turbines, etc.
It serves as the foundation for all industrial sectors.
●Materials that can be processed
We handle everything from single items to mass production using materials such as bearing steel, stainless steel, aluminum, and cast iron (FC200).
Ultra thin wall processing
High precision even for thin-walled products!
Bearing case, 1.5mm wall thickness, fully machined.
● Our commitment to thin-wall processing
In machining, the thinner the material, the more difficult it becomes to remove material and the harder it is to maintain consistent dimensional accuracy.
Rest assured! Shinwa Iron Works has thin-wall processing technology that we have cultivated since our founding. Even for thin-walled ring products that are a challenge for our customers, we manufacture them with attention to all dimensions, roundness, and roughness.
Contributing to society through "manufacturing" and "human resource development"
We take pride in our advanced technical capabilities and thorough quality control.
Arm-type three-dimensional measuring instrument (measuring range: φ2500)
We always put ourselves in the customer's shoes and aim to create products that they can use with confidence.
We possess a wide range of inspection and measurement equipment, including arm-type 3D measuring machines, 3D measuring machines, shape measuring machines, and roughness measuring machines, which are fully capable of handling large, precision products, and we are committed to quality control.
At Shinwa Iron Works, we implement a comprehensive quality control system for manufacturing that earns the trust and confidence of our customers.
ONE TEAM
● The strengths of ONE TEAM
With many young staff members, everyone maintains a challenging spirit and strives to hone their skills, creating a vibrant workplace environment where "people development" is a key strength of Shinwa Iron Works.
From obtaining ISO9001 and 14001 certifications to quickly responding to customer needs with high quality, fair pricing, and on-time delivery (QCD), we consistently contribute to society by providing valuable products in a variety of ways.
Opening up new fields through highly efficient production of large, thin-walled ring components.
Job description: Precise machining of large parts such as bearings.
We specialize in the precision machining of large metal parts, such as bearing components used in wind power generation equipment, construction machinery, and steel rolling mill rollers.
A major bearing manufacturer, impressed by the large-scale parts processing technology cultivated through the manufacturing of plumbing components, took notice of the company's mass production orders. In 2001, the company built a 24-hour mass production factory in Nara Prefecture. Although it experienced a decline in orders during the 2008 Lehman Shock, it increased its customer base through strengthened sales activities and measures to shorten delivery times using its own trucks. With plans for aggressive capital investment, the company is now on a path to renewed growth.
Strengths: Unique know-how in "thin-walled" processing
President Kazutoshi Maruyama expressed confidence in his company's technology, stating, "We can manufacture thin-walled parts such as the inner and outer rings of large bearings with high precision and at low cost."
Using a large turning center, they machine ring parts from cylindrical materials, with diameters of over 1 meter and thicknesses of 1.5 mm to 5 mm. They possess unique know-how that allows them to achieve a perfect roundness of less than 0.1 mm even for parts with a diameter of 2 meters.
Furthermore, using a processing method called "cutting out," it is possible to cut multiple parts from the base material, instead of processing them one by one as is normally done, thus reducing the material cost per unit. In addition to iron, they also handle stainless steel and aluminum, and they also produce parts for heavy industry manufacturers.
Equipment expansion: Strategic investments aim to expand into the aerospace sector.
To create a management system that can respond to fluctuations in orders, the company is also pursuing the development of new fields. They are collaborating with casting and forging manufacturers to propose to major manufacturers the provision of finished parts that integrate multiple processes, and are also taking on orders for single parts, aiming to attract new business and customers. President Maruyama believes that "looking ahead, it's necessary to increase what we can do," and is consciously working on this.
Currently, the company is targeting the aerospace sector. Strategic capital investments are being made, including the introduction of a machining center (MC) capable of processing parts with a diameter of 1,200 mm (twice the size of conventional machines) and a high-precision 3D measuring machine at the Nara factory, and preparations are steadily progressing.
President's Greeting
We provide high-quality products by utilizing our advanced thin-wall machining technology for large, precision parts, while also offering cost advantages through multi-piece material processing. We ensure on-time delivery through thorough delivery management and our own transportation service. We aim to be a company that quickly responds to customer needs and consistently provides valuable products.
Equipment information
| Equipment name | Abilities (table size, etc.) and features | Manufacturer | Number of units | |
|---|---|---|---|---|
| 1 | Large turning center | Table diameter φ2000 | Manufactured by Toshiba Machine | 1 unit |
| 2 | Large turning center | Table diameter φ2000 | Manufactured by OM Manufacturing Co., Ltd. | 1 unit |
| 3 | Large turning center | Table diameter φ1600 | Manufactured by Toshiba Machine | 1 unit |
| 4 | Large turning center | Table diameter φ1600 | Manufactured by OM Manufacturing Co., Ltd. | 1 unit |
| 5 | Large turning center / Vertical CNC lathe | Table diameter φ1000 | 4 units | |
| 6 | Horizontal Machining Center | 500mm square table | Manufactured by Okuma and DMG Mori Seiki. | 4 units |
Company profile
- Company name
-
Shinwa Iron Works Co., Ltd.
- address
-
166-11 Shiroyamadai, Gose City, Nara Prefecture 639-2261
- representative
-
Kazutoshi Maruyama
- Founding year/Establishment year
-
1974/1976
- telephone number
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0745-66-9555
- FAX number
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0745-66-9557
- Company website
-
President Interview (2021)https://note.com/mobio_osaka/n/n054734872290)
- capital
-
10,000,000 yen
Osaka Manufacturing Excellence Award 2019 - Special Jury Prize
Companies driving the regional future (2020)
Certified as a Health and Productivity Management Outstanding Organization (2023)
ISO9001:2015, ISO14001:2015, JIS Q 9100:2016 certified.